Introduction
The 5kg Vacuum Induction Melting Furnace is a compact yet powerful system tailored for university laboratories and research institutes. With a desktop design, it is ideal for alloy development, sample casting, high-temperature sintering of non-metallics, and melting under protective atmospheres or vacuum.
Key Features
- Fast Melting Rate: Capable of reaching 2100℃ (with optional thermal insulation jacket).
- Precise Temperature Control: Optional programmable controller allows users to define custom heating and cooling curves.
- Casting Functionality: Includes a pouring system to cast molten metal into molds for sample shaping.
- Multi-Atmosphere Operation: Supports smelting in air, protective gases, or under high vacuum (optional upgrade).
- Elemental Addition: An Optional secondary feeding system allows additive materials to be introduced during melting.
Furnace Structure and Components
- Induction Coil: Water-cooled copper coil powered by a medium-frequency power supply, generating a magnetic field to heat the metal through electromagnetic induction.
- Crucible: Located inside the coil, used to hold and melt metal. Common materials include magnesia, alumina, zirconia, and graphite for high-temperature resistance.
- Vacuum Chamber: Encloses the coil and crucible in a sealed environment to prevent oxidation and contamination during melting.
- Vacuum System: Consists of vacuum pumps, valves, and gauges to evacuate air and maintain a high vacuum level, typically up to 7×10⁻³ Pa.
- Furnace Body with Water Cooling: The furnace shell and lid are equipped with water-cooling jackets to control external surface temperature and ensure operational safety.
- Tilting Mechanism: Allows the furnace body to tilt for smooth and controlled pouring of molten metal into molds.
- Medium-Frequency Power Supply: IGBT or KGPS units providing 10–30 kHz medium-frequency current with high efficiency and power control.
- Electrical Control System: Controls key process parameters such as power, temperature, time, and vacuum level; supports automated or semi-automated operation.
Optional Accessories
- Si₃N₄ Loading Box
- Si₃N₄ Protection Board
Technical Parameters
Model | Loading Capacity(kg) | Rated Frequency(Hz) | Rated Power(kW) | Ultimate Vacuum(Pa) | Cooling Water(T/h) |
---|---|---|---|---|---|
BR-RLL-10 | 10 | 3000 | 60 | 6x10-3 | 10 |
BR-RLL-25 | 25 | 2500 | 120 | 6x10-3 | 15 |
BR-RLL-50 | 50 | 2000 | 160 | 6x10-3 | 25 |
BR-RLL-100 | 100 | 2000 | 200 | 6x10-3 | 30 |
BR-RLL-200 | 200 | 1000 | 200 | 6x10-3 | 35 |
BR-RLL-300 | 300 | 800 | 250 | 6x10-3 | 40 |
BR-RLL-500 | 500 | 800 | 350 | 6x10-3 | 50 |
BR-RLL-1000 | 1000 | 800 | 400 | 6x10-3 | 70 |