Vacuum Induction Melting Furnace

10–20kg Vacuum Induction Melting Furnace

  • Working Zone:100×100×100 mm – 800×800×3000 mm (Customizable)
  • Chamber Configuration:Vertical, horizontal, or custom-designed structures
  • Control System:PLC with touchscreen interface
  • Safety Features:Over-temperature alarm, leakage protection, etc.
  • Atmosphere Control:Vacuum or optional controlled gas environment(N₂, Ar, H₂, etc.)
  • Advantages:ISO & CE certified, uniform heating, PLC control, energy-efficient, safe operation

Offers efficient melting of ferrous and non-ferrous metals under high vacuum or inert gas. Compact and customizable, ideal for small batch production and laboratory alloy development.

Introduction

The 10–20kg vacuum induction melting furnace is engineered for small-scale industrial production and high-precision research applications. It utilizes medium frequency induction heating in combination with a high-performance vacuum system, enabling metal melting under high vacuum conditions. Ideal for processing nickel-based alloys, special steels, magnetic materials, and high-temperature alloys, this furnace is also suitable for the vacuum precision casting of small metal parts.

Key Features

  • Advanced Heating: Equipped with either IGBT or KGPS medium frequency power supply; maximum temperature reaches up to 2300℃.
  • Efficient Vacuum System: Integrates mechanical pump + Roots pump + diffusion pump combination; ultimate vacuum level can reach 6 × 10⁻³ Pa.
  • Alloy Feeder: Standard manual feeder allows step-by-step material addition using a hand wheel; optional secondary feeding system for continuous vacuum feeding.
  • Smart Operation: User-friendly HMI with HD touch screen and built-in proprietary control software.
  • Observation Window: High-clarity glass observation window (with vapor shield) for monitoring the melting process.
  • Robust Induction Structure: Inductor made from rectangular copper tubing, fixed via double coupling heads for easy disassembly.
  • Customizable Crucibles: Can be fitted with pre-sintered forming crucibles or pounded crucibles; refractory material chosen based on the type of metal being processed.

Furnace Structure and Components

  • Induction Coil: Water-cooled copper coil powered by a medium-frequency power supply, generating a magnetic field to heat the metal through electromagnetic induction.
  • Crucible: Located inside the coil, used to hold and melt metal. Common materials include magnesia, alumina, zirconia, and graphite for high-temperature resistance.
  • Vacuum Chamber: Encloses the coil and crucible in a sealed environment to prevent oxidation and contamination during melting.
  • Vacuum System: Consists of vacuum pumps, valves, and gauges to evacuate air and maintain a high vacuum level, typically up to 7×10⁻³ Pa.
  • Furnace Body with Water Cooling: The furnace shell and lid are equipped with water-cooling jackets to control external surface temperature and ensure operational safety.
  • Tilting Mechanism: Allows the furnace body to tilt for smooth and controlled pouring of molten metal into molds.
  • Medium-Frequency Power Supply: IGBT or KGPS units providing 10–30 kHz medium-frequency current with high efficiency and power control.
  • Electrical Control System: Controls key process parameters such as power, temperature, time, and vacuum level; supports automated or semi-automated operation.

Technical Parameters

Model

Loading Capacity(kg)

Rated Frequency(Hz)

Rated Power(kW)

Ultimate Vacuum(Pa)

Cooling Water(T/h)

BR-RLL-10

10

3000

60

6x10-3

10

BR-RLL-25

25

2500

120

6x10-3

15

BR-RLL-50

50

2000

160

6x10-3

25

BR-RLL-100

100

2000

200

6x10-3

30

BR-RLL-200

200

1000

200

6x10-3

35

BR-RLL-300

300

800

250

6x10-3

40

BR-RLL-500

500

800

350

6x10-3

50

BR-RLL-1000

1000

800

400

6x10-3

70

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