Introduction
The 10–20kg vacuum induction melting furnace is engineered for small-scale industrial production and high-precision research applications. It utilizes medium frequency induction heating in combination with a high-performance vacuum system, enabling metal melting under high vacuum conditions. Ideal for processing nickel-based alloys, special steels, magnetic materials, and high-temperature alloys, this furnace is also suitable for the vacuum precision casting of small metal parts.
Key Features
- Advanced Heating: Equipped with either IGBT or KGPS medium frequency power supply; maximum temperature reaches up to 2300℃.
- Efficient Vacuum System: Integrates mechanical pump + Roots pump + diffusion pump combination; ultimate vacuum level can reach 6 × 10⁻³ Pa.
- Alloy Feeder: Standard manual feeder allows step-by-step material addition using a hand wheel; optional secondary feeding system for continuous vacuum feeding.
- Smart Operation: User-friendly HMI with HD touch screen and built-in proprietary control software.
- Observation Window: High-clarity glass observation window (with vapor shield) for monitoring the melting process.
- Robust Induction Structure: Inductor made from rectangular copper tubing, fixed via double coupling heads for easy disassembly.
- Customizable Crucibles: Can be fitted with pre-sintered forming crucibles or pounded crucibles; refractory material chosen based on the type of metal being processed.
Furnace Structure and Components
- Induction Coil: Water-cooled copper coil powered by a medium-frequency power supply, generating a magnetic field to heat the metal through electromagnetic induction.
- Crucible: Located inside the coil, used to hold and melt metal. Common materials include magnesia, alumina, zirconia, and graphite for high-temperature resistance.
- Vacuum Chamber: Encloses the coil and crucible in a sealed environment to prevent oxidation and contamination during melting.
- Vacuum System: Consists of vacuum pumps, valves, and gauges to evacuate air and maintain a high vacuum level, typically up to 7×10⁻³ Pa.
- Furnace Body with Water Cooling: The furnace shell and lid are equipped with water-cooling jackets to control external surface temperature and ensure operational safety.
- Tilting Mechanism: Allows the furnace body to tilt for smooth and controlled pouring of molten metal into molds.
- Medium-Frequency Power Supply: IGBT or KGPS units providing 10–30 kHz medium-frequency current with high efficiency and power control.
- Electrical Control System: Controls key process parameters such as power, temperature, time, and vacuum level; supports automated or semi-automated operation.
Technical Parameters
Model | Loading Capacity(kg) | Rated Frequency(Hz) | Rated Power(kW) | Ultimate Vacuum(Pa) | Cooling Water(T/h) |
---|---|---|---|---|---|
BR-RLL-10 | 10 | 3000 | 60 | 6x10-3 | 10 |
BR-RLL-25 | 25 | 2500 | 120 | 6x10-3 | 15 |
BR-RLL-50 | 50 | 2000 | 160 | 6x10-3 | 25 |
BR-RLL-100 | 100 | 2000 | 200 | 6x10-3 | 30 |
BR-RLL-200 | 200 | 1000 | 200 | 6x10-3 | 35 |
BR-RLL-300 | 300 | 800 | 250 | 6x10-3 | 40 |
BR-RLL-500 | 500 | 800 | 350 | 6x10-3 | 50 |
BR-RLL-1000 | 1000 | 800 | 400 | 6x10-3 | 70 |