Introduction
The vacuum tempering furnace is an advanced heat treatment solution designed for the stress relief and microstructure adjustment of hardened steel components. After quenching, tempering is a crucial step to reduce brittleness, enhance toughness, and achieve optimal mechanical properties. Operating in a vacuum environment ensures clean, oxidation-free surfaces and consistent treatment results—ideal for industries demanding precision and high performance.
Structure of Brother Furnace Vacuum Annealing Furnace
Furnace Chamber:
Lined with ceramic fiber insulation, featuring a heating zone made of either molybdenum sheets or graphite, selected based on specific application requirements.Heating System:
Utilizes resistance heating elements such as heating wires, silicon carbide (SiC) rods, and molybdenum disilicide (MoSi₂). Optional molybdenum or graphite heaters are also available.Vacuum System:
Composed of a combination of mechanical pump, diffusion pump, and/or turbomolecular pump, capable of achieving a high-vacuum environment.Control System:
Equipped with PID or PLC control for precise temperature regulation;Supports programmable temperature profiles, data logging, and data export;
Optional vacuum pressure monitoring is available.
Cooling System:
Standard configuration includes a water-cooled jacket.An optional gas cooling system is available for accelerated cooling.
Key Features
- High Vacuum Environment: Equipped with a mechanical pump and diffusion pump system, the furnace can reach an ultimate vacuum level of 7×10⁻³ Pa, preventing oxidation and contamination during the tempering process.
- Precise Temperature Control: Uniform heating with multi-zone control and high-precision sensors enables temperature accuracy within ±5°C, ensuring consistent results.
- Customizable Tempering Profiles: The PLC-based control system with touch-screen HMI allows programming and storage of multiple tempering cycles tailored to various materials.
- Clean Surface Results: Vacuum tempering ensures bright, oxidation-free surfaces, eliminating the need for post-processing cleaning or grinding.
- Energy Efficiency & Safety: High-efficiency insulation materials and intelligent control reduce energy consumption while providing safe, stable operation.
Applications
- Vacuum tempering furnaces are widely used in:
- Aerospace and aviation components
- Automotive transmission gears and shafts
- Precision tools and dies (e.g., H13, SKD11, D2, M2)
- High-speed steel and stainless steel parts
- Medical instruments and surgical tools